HTL/D Series – Servo Power Tool Turret with Tailstock |
Precise Functional Design for Heavy-Duty Machining
The HTL18D-1050/1250/1550/1850/2050 series is engineered primarily for the demanding machining of large and long shafts, targeting manufacturers requiring high-precision large-scale turning solutions. These machines are optimized for fabricators, automotive component producers, and heavy equipment manufacturers who need consistent accuracy combined with robust structural performance. Their design supports scalability, allowing adaptation to varying shaft lengths without compromising precision. Integration with gantry cnc machining center workflows is supported, enhancing throughput in multi-step production lines that require rigid and stable performance on unconventional, large dimensions.
Advanced Mechanical Architecture and Measurable Precision
This CNC turning center incorporates a 45° inclined saddle and uses large roller linear guides along with a 50mm precision-grade ball screw to achieve exceptional rigidity and motion accuracy. The ultra-wide integral bed is reinforced with finite element analysis (FEM) optimized ribs to endure heavy cutting forces and sustain long tool life. A potent spindle motor up to 15 kW combined with a 12/16-position servo tool turret facilitates multi-tool operations with minimal downtime. Specifications include a maximum swing diameter of 730 mm and machining lengths reaching 2050 mm, ensuring compatibility with demanding workpieces. The structural design parallels high-performance gantry cnc systems, providing enhanced stability and repeatability for precision machining tasks.
Industrial Applications Enhancing Production Efficiency
Suitable for applications in automotive, aerospace, and general heavy industry, the HTL18D series effectively handles prototype validation, long-shaft machining, and high-load cutting scenarios. This solution enables production facilities to compactly integrate large turning operations within existing gantry mill and cnc gantry milling machine environments, improving the workflow of complex shaft and cylinder components manufacture. Additionally, the programmable tailstock and robust turret support repetitive high-precision tasks, facilitating long-run production with tight tolerances. The system’s adaptability ensures optimized cycle times in industrial settings demanding a balance between scale and accuracy.
The HTL series is a large-scale CNC turning center, specially designed for large and long shaft products. It features an ultra-wide integral bed, a 45° inclined saddle, and large-sized roller linear guides and¢50mm precision-grade ball screw. This provides sufficient machine rigidity, enabling it to handle various machining tasks and maintain bed accuracy for a long time. By applying finite element analysis (FEM), the shape and position of the reinforcing ribs in the castings are optimized to achieve the best bed strength, making the bed structure more suitable for heavy cutting and extending the tool's service life. |
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■ Specifications
| Machine Type | HTL18D-1050 | HTL18D-1250 | HTL18D-1550 | HTL18D-1850 | HTL18D-2050 |
| Max. swing diameter | 730mm | 730mm | 730mm | 730mm | 730mm |
| Max. machining diameter | 520mm | 520mm | 520mm | 520mm | 520mm |
| Max. machining Length | 1050mm | 1250mm | 1550mm | 1850mm | 2050mm |
| Spindle nose | A2-8 | A2-8 | A2-8 | A2-8 | A2-8 |
| Spindle motor power | 11/15 KW | 11/15 KW | 11/15 KW | 11/15 KW | 11/15 KW |
| Spindle bore | 91mm | 91mm | 91mm | 91mm | 91mm |
| Max. spindle speed | 6000r/min | 6000r/min | 6000r/min | 6000r/min | 6000r/min |
| X axis | 330mm | 330mm | 330mm | 330mm | 330mm |
| Z axis | 1190mm | 1390mm | 1690mm | 1990mm | 2190mm |
| X axis rapid feed speed | 30m/min | 30m/min | 30m/min | 30m/min | 30m/min |
| Z axis rapid feed speed | 30m/min | 30m/min | 30m/min | 30m/min | 30m/min |
| X axis Max. torque of motor | 45N.m | 45N.m | 45N.m | 45N.m | 45N.m |
| Z axis Max. torque of motor | 55.8N.m | 55.8N.m | 55.8N.m | 55.8N.m | 55.8N.m |
| Hydraulic clamping Chuck Size |
10/12” | 10/12” | 10/12” | 10/12” | 10/12” |
| Servo Tool Turret | 12/16 工位 | 12/16 工位 | 12/16 工位 | 12/16 工位 | 12/16 工位 |
| OD tool size | 25x25mm | 25x25mm | 25x25mm | 25x25mm | 25x25mm |
| Boring tool diameter | ¢50 mm | ¢50 mm | ¢50 mm | ¢50 mm | ¢50 mm |
| k travel | MT-6# 500mm |
MT-6# 600mm |
MT-6# 600mm |
MT-6# 600mm |
MT-6# 600mm |
| Machine size (L x W x H) | 3200x1470x1850mm | 3400x1470x1850mm | 3750x1470x1850mm | 4150x1470x1850mm | 4350x1470x1850mm |
| Standard weight | 6900KG | 7200KG | 7500KG | 7800KG | 8100KG |
Product Advantages
Structural and Design Rigor Tailored for Heavy Machining
The HTL18D series platforms leverage an ultra-wide bed design optimized by finite element analysis, which enhances chassis rigidity in response to heavy cutting forces characteristic of large shaft processing. The 45° inclined saddle combined with large-sized roller linear guides supports superior motion stability. The 50mm precision ball screw ensures minimal mechanical backlash and improved positioning repeatability, paralleling structural principles found in premium cnc gantry milling machines. Modular turret configurations provide flexible tooling options while maintaining overall machine stability. This robust architecture reduces vibrational impacts during aggressive machining, positioning the machine as a reliable component in integrated manufacturing lines featuring cnc gantry machining centers.
Optimized Performance and User-Centric Control Features
Performance-wise, the HTL18D family delivers rapid feed rates up to 30 m/min on both axes, driven by high-torque motors that sustain throughput under demanding load conditions. The programmable tailstock facilitates secure clamping of large workpieces ensuring machining accuracy throughout extended runtimes. Operators benefit from intuitive control systems tailored for complex tool path executions necessary in gantry mill integrated production cells. The multi-position servo turret minimizes tool change time, maximizing uptime and adapting quickly to varying tooling requirements. Enhanced precision and ease of programmability translate directly into improved ROI through consistent quality and reduced idle time in high-mix, low-volume manufacturing environments.
■ Expandable functions of machine tools
| Large-scale Servo Tool Turret HTL series is equipped with a large servo tool turret for powerful cutting. |
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| Full protection sheet metal The fully enclosed stainless steel inner protective sheet metal is rationally laid out and looks high-end and elegant. |
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| Main shaft type Programmable Tailstock HTL series are features spindle-type hydraulic programmable tailstock with high load capacity, precise positioning, excellent stability, and convenient operation, ideal for machining large workpieces. |
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| High-precision self-centering hydraulic center rest Configurable high-precision self-centering hydraulic center rest, improving the stability of long shaft processing. |
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Hubei Shangjie Precision Machinery Manufacturing Co., Ltd. was established in 2007, with a 20,000 m² production workshop. Our product line includes CNC turning centers, vertical and horizontal machining centers, CNC gantry machining centers, and precision grinding machines. We focus on providing diversified, intelligent, and serialized equipment with precision engineering. Holding ISO9001 and ISO14001 certifications, our full industrial manufacturing capability covers product design, quality control, casting, sheet metal fabrication, painting, precision parts machining, and assembly testing. Our machines undergo independent design through final debugging to ensure strict quality control. Equipped with high-precision measuring instruments such as laser interferometers and dual-axis electronic autocollimators, we use HT300 high-grade castings with tempering and natural aging treatment to guarantee long-term machine stability. Founded on the principles of rigor, pragmatism, honesty, and responsibility, we ensure reliable equipment and seek win-win partnerships. Contact us now for your custom quote!
What are the main structural features that ensure the HTL18D series' precision and rigidity?
The HTL18D series uses an ultra-wide integral bed reinforced via finite element analysis (FEM), a 45° inclined saddle, and large-sized roller linear guides. Along with a 50mm precision-grade ball screw, these features provide exceptional rigidity and maintain long-term accuracy, making it ideal for heavy-duty machining on large workpieces.
Can the HTL18D CNC turning center be customized for different shaft lengths?
Yes, the HTL18D-1050/1250/1550/1850/2050 variants offer scalable configurations to accommodate varying machining lengths from 1050 mm up to 2050 mm. This flexibility supports production needs for different long-shaft components while maintaining stable high-precision performance.
What support is available for installation and technical operations of the CNC gantry machining center?
Our company provides comprehensive installation support and technical training to ensure smooth commissioning of the CNC gantry machining center and other equipment. Operators receive detailed guidance on machine operation, maintenance, and optimization for large-scale turning tasks, ensuring productivity and reliability.
What materials are used for machine castings and how do they impact the machine’s durability?
All machine castings are produced from HT300 high-grade material. After tempering treatment and natural aging for stress relief, this ensures the bed and structural components maintain high strength and long service life. This robust foundation supports the demanding applications of a gantry CNC turning machine in heavy cutting environments.